HOME > PRODUCTS & SOLUTIONS > Plastic Pyrolysis Plant > HA-2-20 Plastic Pyrolysis Plant

HA-2-20 Plastic Pyrolysis Plant

HA-2-20 Plastic Pyrolysis Plant-On this Product Details Page, You Can Find Comprehensive and in-Depth HA-2-20 Plastic Pyrolysis Plant Descriptions; You can Contact the Supplier RESEM for More HA-2-20,Plastic Pyrolysis Plant,Plastic Pyrolysis,Plastic,Plastic Recycling,RESEM, Product, Price, Description from ( RESEM )...

HA-2-20 Plastic Pyrolysis Plant
Payment & Shipping Terms:
  • FOB Price:US $ / Set
    Get Latest Price
  • Min Order:1 Set/Sets
  • Shipping PortQingdao, or Shanghai
  • Delivery Time:within 20 Days
  • Payment Terms:T/T, L/C, Western Union, Cash
  • Supply Ability:300sets
  • Capacity:10 Tones per Day

Parameter above for reference only,please click below to know more.

Click to download the HA-2-20 Plastic Pyrolysis Plant Brochure
Sales Director: Mr. Mark Zhang

Product Features

CE&ISO14001/9001
Energy saving
1)Exhaust gas recycle to furnace.
2)Continuous feeding with automatic feeder, no gas leak.
Environmental protection
1)Built-in slagging, seal with water, no solid pollution.
2) With dust removal equipment there is no air pollution.

Product Specifications

Items Contents
Raw material Waste tyres, scrap plastic, waste rubber
Structure form Horizontal
Model HA-2-15 HA-2-18 HA-2-20
Size of reactor D2200mm*L6000mm D2600mm*L6000mm D2600mm*L6600mm
24-hour capacity 5 tones 8 tones 10 tones
Operating pressure Constant pressure
Heating material Coal, charcoal, fuel gas, fuel oil
Average out-put oil rate 45%-50%
Material of reactor Q245R/Q345R boiler plate
Thickness of reactor 14mm&16mm
Rotate speed of reactor 0.4--0.8turn/minute
Mode of cooling Water cooling
Power in total 4.0-8.0 Kw
Life 5 years
 

Product Details

Place of Origin: Henan China (Mainland)        
Brand Name: RESEM      
Model Number: HA-2-20
Type: Plastic Recycling Machine
Reactor Material: Q245 R boiler steel
Reactor Size: 2600*6600mm 
Reactor Thickness: 16mm      
Raw Material: Waste Plastic
Capacity: 10 Tons per day
Power: 2.2*2KW     
Plant Weight: 35tons      
Oil Percentage:  45%-50%
Cooling Form:  Water cooling
Noise dB(A):     ≤85
Operation Pressure: Normal pressure
Final Product: crude oil
Auxiliary Product: good carbon black and steel
Fuel:          Coal,wood,waste gas 

The Perfect Solution (Pyrolysis Process)

Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well. 

As a result of pyrolysis of wastage tyres one obtains, 

FUEL OIL (55% to 65%)

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks. 

CARBON BLACK (20% t0 35%)

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; 

  • Electric cable jacketing
  • Conveyor band
  • Carrier Bands
  • Hose and doormat
  • Black nylon bag
  • Rubber additive
  • Automotive spare parts
  • Heat isolation
  • Black colorant in rubber materials
  • Plastic pipes
  • Industrial rubber products
  • Fire fighting

GAS (10% to 12%)

Non-Condensable gases arise during the pyrolysis process. There aresome advantages such as ... 

  • lt has higher calorific value as compared to natural gas.
  • It can be replaced where natural gas and propane are stored.
  • The high energy gas may be utilized as a source of energy for the Pyrolysis process.
  • The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m3/day gas, which has an enormous energy potential when evaluated.


Product Description

PYROLYSIS SYSTEM 
(1)Feeding-in system:
 The raw material can be waste tyres, rubbers or plastic. If your raw material is plastic, we suggest that you use the auto feeder. If your raw material is waste tires, we suggest that you use belt conveyor.
 (2)Pyrolysis system:
The reasonable thickness, it is easy to heat and easy to be cool down.
 (3)Heating system:
There are various kinds of fuel, such wood, charcoal, coal, LPG etc.
 (4)Deducting system:
They usually have one or two equipments for deducting, we the three, desulfurization scrubber, water film cyclon and the advanced bag deduster.
 (5)Impurities removing system:
There are two devices for removing the impurities from the oil gas, one is gas separate tank, the other is depositing tank.
 (6) Cooling system:
We have the new design for the cooling system; it has better cooling effect and high oil yield.
(7)Oil Store system: For store the oil.
(8)Waste gas recycling system:
It is also named water seal, it has two effects, and one is for the gas separate tank, the other is depositing tank.
(9)Carbon black discharging system:
The carbon black is coming out automatic; there also has a screw conveyor for removing the carbon black.
 
Packaging & Delivery
LJ-2200*6600 : two 40HQ containers LJ-2600*6600 : one 40HQ container and one 40FR container(open container) LJ-2800*6600 : one 40HQ container and one 40FR container(open container)
Delivery Detail:        30days after deposit

Customer cases 
We have been exported to
USA, Saudi Arabia,Poland,Romania,Malaysia,India,Pakistan,Thailand,Vietnam,Indonesia,South Africa, Korea, Bangladesh, Mongolia, Iran, Kenya, Philippines, Nigeria, Uganda, Syria, Brazil etc.

Product Certification

This information is Verified by Bureau Veritas and validity period is 2013/04/24 --- 2014/04/24
All the information below may covers both RESEM Group, Our Relationship will be affirmed according to china laws and regulations , also it will be clearly display in the Business license >>

Production Capacity:

Product line name Production Line Capacity Actual Units Produced(Previous Year)
Pyrolysis Plant Equipment 300 sets 180 sets
Plastic Pyrolysis Machine 280 sets 120 sets
Oil Distilation Plant 200 sets 100 sets
Rubber crusher 300 sets 200 sets

Export Market Distribution:

Market Revenue(Previous Year) Total Revenue (%)
North America USD 242,500 6.59
South America USD 291,000 7.91
Eastern Europe USD 145,500 3.95
Southeast Asia USD 485,000 13.18
Africa USD 97,000 2.64
Mid East USD 336,000 9.13
Southern Europe USD 144,000 3.91
South Asia USD 1,940,000 52.69

Production Machinery:
Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Plasma cutting machine LGK-63 18 4.0 Acceptable
Welding machine BX1-630 89 2.0 Acceptable
Automatic welding machine CZ 1 2.0 Acceptable
Rolling machine No information 3 2.0 Acceptable
Radial drilling machine Z3050 2 2.0 Acceptable

Testing Machinery:

Machine Name Brand & Model No. Quantity Number of Year(s) Used Condition
Vernier caliper 0-300mm 20 2.0 Acceptable
Petroleum products furnace carbon residue tester SYD-0170 1 2.0 Acceptable
Petroleum product sulfur content tester SYD-380 1 2.0 Acceptable
Petroleum products flash point and burning point tester SYD-3536 1 2.0 Acceptable
Petroleum product density tester SYD-1884 1 2.0 Acceptable
Petroleum products viscosity tester SYD-265B 1 2.0 Acceptable
Gradienter NLA432 1 2.0 Acceptable

Production Flow:

  • 1.Baiting
    1.Baiting
  • 2.Jointing
    2.Jointing
  • 3.Welding
    3.Welding
  • 4.Painting
    4.Painting

Certification:

Certified Picture Certification Name Certified By Certificate No. Product Name & Model No. Available Date-Expired Date
CE SGS 0465/IN-IST-09 Environmental-protection Oil-refining Equipment Using Waste Rubber and Plastics & HA-2-15,HA-2-18,HA-2-20/RESEM Nov 18, 2014 -- Jan 28, 2016
ISO9001:2008 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909Q1968R0M Scope: Production and service of environmental-protection oil-refining equipment Using waste rubber and plastics. Nov 18, 2014 -- Jan 28, 2016
ISO14001:2004 Beijing Zhongshui Brilliant Certification Co.,Ltd 08909E0336R0M Scope: The environmental management systems of shangqiu donghe special equipments co., ltd. have the ability to deal with the production and service of environmental protection of oil-refining equipment using wasted rubber and plastic. Nov 18, 2014 -- Jan 28, 2016

Inquiry

Please enter your demand such as Raw material type, Capacity, Self introduction, Required specifications. To become our quality clients will have access to a 3% discount of contract!